JVTECH, a leading player among smart manufacturing companies, has carved out a niche for itself by offering turnkey solutions that streamline the entire production process for silicone injection molding. With a focus on clean and efficient operations, the company’s workshop is meticulously designed to be dust-free, ensuring the highest quality standards for medical, baby care, and optical silicone rubber parts.
Automation at its Core
At the heart of JVTECH’s operations lies a highly automated production process. The company’s workshop, spanning 15,000 square meters, houses 70 advanced liquid silicone molding machines, each equipped with a 3-axis manipulator that can autonomously load and unload parts. Additionally, some machines are outfitted with 6-axis manipulators, high-definition mold cavity monitors, and other state-of-the-art testing equipment, enabling comprehensive monitoring and quality control.
Precision through Parametric Control
JVTECH’s commitment to precision manufacturing is evident in its meticulous control of technical parameters. The company has meticulously adjusted and archived these parameters in a digital system, allowing for point-to-point monitoring of critical factors such as water, electricity, gas, and environmental conditions. By synchronizing and optimizing these parameters, JVTECH ensures consistent dimensional accuracy and quality across every batch of products.
Ensuring Uncompromising Quality
JVTECH’s focus on quality is evident throughout its production process. Before starting a shift, employees thoroughly check the machine and the surrounding area, looking for any safety hazards or irregularities. During production, they closely monitor the mold surface, loose screws, and molding parameters, immediately reporting any abnormalities to the team leader or technician for prompt resolution.
Comprehensive Inspection and Defect Management
JVTECH’s quality assurance measures extend beyond the production line. After the mold opens, employees use air guns to remove the products one by one, thoroughly cleaning the front and rear molds to eliminate any flash. The products then undergo a rigorous inspection process, where they are classified into good and defective categories based on a comprehensive checklist of potential defects, including impurities, black spots, bubbles, whitening, lack of material, deformation, adhesive residue, and flash.
Conclusion
By combining advanced automation, precision parameter control, and meticulous quality assurance, JVTECH has positioned itself as a trailblazer in the smart manufacturing industry, delivering exceptional results for its customers in the medical, baby care, and optical silicone rubber sectors.
